PVD coatings

PVD coatings

PVD coating is a process in which the optical coating is applied using thermal energy. The aim is to produce high-performance optical components.

What makes a PVD coating special?

PVD stands for Physical Vapor Deposition. This thin-film technology is a process in which the surface is refined using thermally melted material. The coating material for the metallic coating is vaporized. The resulting surfaces have excellent optical properties.

The coating process consists of seven steps. In the first step, the system is prepared for coating and the evaporators are filled with material.

In the case of a PVD coating, these are typically oxides, fluorides, sulphides and metals such as gold, chrome, silver and aluminum. In the second step, the cleaned optics are fixed in the system. The vacuum chamber is then closed and the vacuum pumps are started. Once the starting pressure has been reached, the next step is to start coating.

The thickness of the coating is adapted to the planned application. It is therefore possible to optimize the properties of a coating for a wavelength, angle of incidence or polarization.

PVD coatings

PVD coating of optical lenses

We coat metals according to your requirements and optimize them for the corresponding applications. Our services range from the manufacture of individual parts to large-scale production. The PVD coating of optical glass takes place in a high vacuum.

Control of individual layers is essential

In order to achieve the desired optical properties, the individual layers of the PVD coating must be precisely controlled. Most coatings are applied by thermal vapor deposition. Evaporators located at the bottom of the system are required for this purpose. The optics to be coated are fixed in a rotating calotte.

The PVD coating is applied using various metals:

  • Gold
  • silver
  • Aluminum
  • Rhodium / platinum / chrome
PVD coatings

Coating with aluminum

Aluminum is easy to evaporate and is therefore used for applications ranging from UV to NIR. Coating with aluminum is the most common method for the production of mirrors. However, the reflectivity of aluminum decreases over time. With PVD coating with aluminum, oxide forms on the surface after some time. At the same time, however, this protects the surface from further oxidation.

PVD coatings

Coating dielectric materials

Optical coatings made of metals sometimes have considerable absorption losses. For this reason, the reflection is too low for many technical applications. One way of increasing reflection is to apply additional dielectric layers to the metal coating. Coating with the dielectric process reduces absorption and improves reflection. For highly reflective mirrors, on the other hand, only dielectric coatings are used. These coatings transmit the non-reflected part and can therefore achieve very low absorption values. Such optimized PVD coatings are optimized for a specific wavelength or laser and thus achieve excellent reflection values of up to 99.9%.

Optical coatings for CO2 lasers are designed to meet the highest demands. These coatings are used in the areas of laser cutting, laser marking and internal optics.

The surfaces treated with our high-quality PVD coatings are characterized by high resistance to environmental influences, even though the layers are wafer-thin and only a few nanometres or micrometres thick. Metallic coatings are only suitable for a limited range of applications due to their high absorption.

Areas of applications for this coating

  • Optical measurement technology: thermography, FTIR, gas analysis
  • CO2 laser
  • Other Optics
  • Laser mirror: low power laser markings
  • Laser measurement technology: 3D scanner
  • Protective coating: corrosion protection, e.g. for copper mirrors

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PVD coatings
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